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Ajrakh Process

The complicated process of ajrakh making differs from center to center and craftsman to craftsman. The proportions of ingredients used and time taken in all the stages might differ from climatic changes, fabric structure and availability of raw-materials. An original ajrakh manufacture involves 23 steps, although these steps are altered now days according to the wish of the customers and quality requirements.

STEPS OF MAKING AJRAKH –

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100 pieces of cloth of 5.5 sq. m. are cut from a big cloth of grey colour. Then 2 kg Soda bicarbonate and 1 kg Castor Oil are mixed till they mix well with each other. The mixture is added to 300 litre water. The 100 pieces are soaked in the mix for 24 hours.

After 24 hours, the cloth pieces are taken out and washed thoroughly by hitting them on a big stone. This process is continued for 3 days. Then the cloth becomes very soft and ready to absorb colour.

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Now, 100 small balls are made by mixing Myrrh powder, Arandi oil, Sesame oil and Sakud powder in about 20 litres of water. Then, each piece of cloth is soaked again in water with a small ball added to it.

When the cloth absorbs the mixture, the cloth is squeezed and washed on big stone in such a way that all the creases of the cloth go off and cloth becomes creaseless. Two people hold the cloth from both the corner and let it dry by holding tight.

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Ingredients:
1 Babul Gum 10 gm
2 Limestone powder 10 gm
3 Mustard oil 250 gm
4 Water Approx.
5 Multani Mitti 5 gm
6 Cow dung (fresh, wet) 5 kg

These six things are mixed well. The mixture is sieved with a thin cloth after 7 days. This is how Kirana is prepared. Then, required design is drawn in an outline on the cloth.

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Ingredients:
1 Iron 20 kg,
2 Gaggery (Gud) 2 kg,
3 Bajra flour 1 kg,
4 Water ????

All these ingredients are mixed in water for 15 to 20 days and left to rot. It turns into black colour which is then used for printing.

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Kaat is used to develop an outline of the drawing on the cloth. Then, the Kaat Stamp is used to print finer designs inside the outlines.

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Now, the whole cloth is printed with help of kaat stamp.

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Printing is also done with a mix of tamarind seed flour and Ferric alum (Fatakadi).

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Ingredients:
1 Ghavdi Gum
2 Multani Mitti
3 Samuda Gum of Kumbhat
4 Fitrakis
5 Lal Kashish
6 Water 60 litre

All these ingredients are mixed with help of feet. The resulting pulp is used for printing. The wet printing is dried by spraying cow dung powder on it.

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Ingredients:
1 Local indigo
2 Soda Bi-carb
3 Sajji Khar
4 Mustard seeds
5 Lime stone powder
6 Gaggery

All these ingredients are mixed in about 500 litre of water. After several days, the indigo gets ready for printing. Each cloth piece is soaked in the indigo for 2-3 minutes and spread up-side-down to dry.

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The dyed cloth is thoroughly washed. Now it looks light green. The cloth is boiled in a mix of Dhawdi flower and Sakud oil. Then they are left to dry.

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Each cloth piece is boiled like tea in a copper vessel, in a mix of Sakud, Alijer, Ghawdi Flower in hot water. Each piece is taken up and down with a wooden stick throughout the boiling. After the cloth is coloured properly, it is washed again with clear water.

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Ingredients:
1 Camel dung 5 kg
2 Soda bi-carb 1 kg

Each cloth piece is soaked in these two ingredients and then it is kept in a folded form overnight.

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The cloth pieces are washed next early morning. Now, the single coloured simple ajrakh is ready for sale..

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Printing with Hansa and Alijer is known as Meena Printing.

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Printing with Hansa and Alijer is known as Meena Printing.

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To get darker colour, indigo deep has to be repeated.

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If indigo ajrakh is to be sold, it can be sold after indigo deeping and washing after two days.

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If indigo ajrakh is to be sold, it can be sold after indigo deeping and washing after two days.

The Fitrakis is applied on the cloth, and then the cloth is left for drying.

For 20 pieces of cloth, 1 kg Fitrakis, 100 gm Soda bi-carb/250 gm turmeric are mixed in water. The half soaked cloth pieces are left to dry overnight.

The cloths are washed for the last time with Pa/ Pomegranate water/ Fitrakis, Turmeric etc. and then left for drying.

To get shining effect on the cloth, water is sprinkled on them. This process is repeated for 4-5 times. This results into a fine piece of ajrakh.

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